CA_BLOG 001: The Process of Making Carson Alan Garments

//INTRODUCTION

 

At Carson Alan, every piece of clothing tells a story, and we're excited to share the journey from start to finish behind our latest collection, AMBIENCE.

 

// INSPIRATION AND DESIGN PROCESS

 

The inspiration for AMBIENCE stems from the fusion of the natural world and man. Carson Alan, our Creative Director, drew inspiration from architecture that integrates seamlessly with nature. This collection is a reflection of that harmonious blend.

 

 

 

 

 

// FABRIC SELECTION

 

We use only the highest-quality fabrics sourced from around the world, with this collection specifically focused on American made fabrics. The fabric selection process is meticulous, involving thousands of fabric swatches to ensure each design is crafted from the perfect material. This step is crucial, as the fabric determines the comfort, drape, and overall feel of the garment.

 

 

 

 

 

 

// THE FACTORY

 

Our factory is located in downtown Los Angeles, and production is spread across multiple buildings, each specializing in different garments. We chose this factory because of its small, dedicated team and its commitment to ethical practices, including paying sewers a living wage. This allows us to be deeply involved in every step of the process ensuring each garment comes out perfectly.

 

 

 

 

 

 

// STEPS OF DEVELOPMENT (Around 8 moths from start to finish)

 

Initial Design: Carson sketches the initial design.

 

Fabric Selection: We select the fabric and receive color swatches in specific shades.

 

First Sample: The factory creates the first sample and sends it to our team in Nashville.

 

Approval and Changes: We review the sample, suggest changes, and approve the fit.

 

Second Sample: The factory implements changes and sends a second sample for approval.

 

Production Approval: If the second sample meets our standards, we proceed to production.

 

Final Production Samples: The final samples are made and sent for approval.

 

Full Production: Once approved, full production begins.

 

 

 

 

 

 

 

 

// PRODUCTION STEPS (Around 6-8 weeks)

 

Fabric Ordering: We order fabrics based on the required yardage.

 

Dyeing: Fabrics are dyed in the chosen colors.

 

Cutting: Dyed fabrics are cut to the required shapes.

 

Sewing: The cut fabrics are sewn together to create the final garments.

 

 

 

 

// Quality Control

Quality is paramount at Carson Alan. We have checkpoints at every stage of production, from fabric and color checks to sewing and final product inspections. Each step is meticulously monitored to ensure the final product is perfect.

 

 

// CONCLUSION

At Carson Alan, our commitment to quality and ethical production is reflected in every step of our process. From the initial inspiration and meticulous fabric selection to the skilled craftsmanship in our Los Angeles factory, we ensure each garment is made to perfection. Our hands-on approach and dedication to sustainability and fair wages set us apart. This journey is a labor of love, bringing our vision to life with each collection. We are excited to continue sharing our story and high-quality products with you.

Follow our journey and stay updated with our latest collections on social media:

 

 

 SHOP AMBIENCE

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